The Pipelines Alliance, a partnership between Fulton Hogan, Jaydo Construction, GHD and Melbourne Water Corporation has been charged with constructing the new aqueduct section of the Werribee Main Sewer.

The Pipeline Alliance utilised post-stressed, cast-in-situ bridge section and pre-cast transition sections for the tie-in to the existing conduit.

The new 185 m, 4.7 m diameter concrete conduit had a design life requirement of 100 years. This meant that careful consideration of the protective treatment for inside the conduit was required. Bluey Technologies supplied 5 mm thick AKS high-density polyethylene (HDPE), which provided the project with the necessary primary fluid containment and secondary protection against gas and abrasion attack.

Savcor’s specialised HDPE welding team was contracted to provide welding services for the critical HDPE lining works. The success of the liner is critical to the project. Savcor’s stringent DVS welding standard and testing regime has been implemented to ensure the high quality of the welding works.